Product Design
Precision-driven product design for custom magnetics. Expert engineering for tailored solutions, ensuring reliability and efficiency for your unique requirements.
Stage 7
Manufacture according to product BOM, production job steps and quality plan.
Stage 6
Customer prototype examination and approval.
Stage 5
Test the prototypes and qualify to specifications, review for improvements / design modifications, review of workmanship.
Stage 4
Develop & build pre-production prototypes as determined.
Stage 3
Specify the BOM and manufacturing process steps for quoting
Stage 2
Begin the design phase to optimize for best combination of size – performance – quality and manufacturability.
Stage 1
We start with component specifications and parameters relative to your equipment & application.
Stage 8
Compliance and Certification if requested by Customer.
Reverse Engineering
Strategic reverse engineering for custom magnetics: Deconstructing and analysing to recreate or enhance custom magnetics with precision and innovation expertise.
Our Case Studies
Discover our transformative journey through diverse case studies showcasing innovation in Product Design, precision in Reverse Engineering, and expertise in Wound Component Repair. Each narrative reflects our commitment to excellence, problem-solving, and pushing the boundaries of what’s achievable in product development, technology restoration and customer satisfaction.
Typical Transformer Design Considerations
End Equipment Application Description
Power Supply Circuit Operational Requirements
Safety Standards
Dimensional Requirements & Mounting
Weight Requirements
Efficiency Requirements
Maximum / Minimum Ambient Temperature Requirements
Over Voltage / Over Current Handling Conditions
Transformatio0n Characteristics: linearity (Current, Voltage), accuracy (measurement / high accuracy, sensing / low accuracy), tolerances
Impedance Matching
Isolation Voltage Level
Voltage Regulation
EMI Shielding
Ruggedness to Vibration and Environment
Design for Manufacturability & Parts Availability for Fast Delivery
Duty Cycle
Cooling Method: Heat sink, Forced Air, Natural Convection
Encapsulation, Potting
Terminations
Environmental considerations (ROHS, REACH etc.)
Typical Inductor Design Considerations
Circuit Topology
(flyback, Forward, Push-Pull, Half Bridge and Full Bridge Converter topologies etc.)
Frequency, Range of Operation
Inductance
Adjustable / Tuned Inductance
Q at Test Frequency
Self Resonant Frequency
DC Resistance max
AC Current Rating, AC Ripple Current
DC Bias Current max & % drop in Inductance from Zero DC
Dimensional Constraints
Termination Specs
(terminals, leads)
Duty Cycle
Weight Requirements
Maximum / Minimum Ambient Temperature Requirements
Ruggedness to vibration environment
Encapsulation with Epoxy or Silicone
(UL, CSA, etc)
MIL Spec Standards
Cooling Method: Heat sink, Forced Air, Natural Convection
Environmental Considerations
(ROHS, REACH etc.)
Leading Designer and Manufacturer of Custom Transformers, Inductors,
Windings and related assemblies
1-800-268-1125
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