engineered for performance and reliability
UNLOCK THE POTENTIAL
Our core strengths are:
PRODUCT DESIGN
Our product design expertise combines innovation and functionality, transforming ideas into exceptional products that captivate and perform. Explore our design capabilities today.
REVERSE ENGINEERING
Unravel the mysteries of existing products with our reverse engineering expertise. We dissect, analyse, and recreate with precision and innovation. Explore our capabilities now.
BUILD TO PRINT
WOUND COMPONENT REPAIR
Revive your wound component with our expert repair services. We restore functionality and efficiency, saving you time and resources. Explore our repair capabilities today.
Design
Capable of designing and manufacturing custom magnetics up-to 100KVa, including to standards such as MIL-STD and IEC 60601, ensuring reliability and performance for mission critical and medical components.
Wire Types/ Gauges
Proficient in handling various wire types, including Magnet, Litz, Bond Coated, etc., our expertise extends across a comprehensive gauge size spectrum, ranging from 0 AWG to 50 AWG.
Insulation Systems
Our products are meticulously engineered with advanced insulation systems, offering a temperature range from 80°C to 240°C, adhering to UL Class A through UL Class S standards.
Testing Systems
Our advanced automated testing capabilities encompass Dielectric Strength Testing up to 20KVAC / 25KVDC along with high-frequency testing at 8MHz.
Manufacturing & Custom Windings
We have 80 years of expertise in manufacturing windings styles of all types.
Our Winding capabilities include:
Bobbin Winding
Capable of accomodating lamination sizes as low as 1/8″ and above, with the versatility to work with various wire types and accommodate any desired number of turns.
Layer Winding
Universal Winding
Capable of achieving a maximum diameter of up to 5 inches, with the added capability to perform both progressive progressive and progressive retrogressive windings.
Progressive Winding
Capable of accommodating lengths of up to 10 inches and versatile in utilizing various wire types, including Litz and Magnet, among others.
Self-Supporting Winding using Bondable Wire
Commencing with 18 AWG wires, our offerings include temperature classes extending up to 180°C.
Toroidal Winding
Ranging from a minimum of 4 AWG to 45 AWG, our products can feature a minimum inner diameter of 0.118″ and a minimum height of 0.1″.
Foil Winding
Achieving a maximum foil thickness of up to 0.020″, our solutions offer versatility through options such as layer insulation or cuffed copper foil.
Square and Rectangular Wire Winding
Air Core Helical Winding
The Inner Diameter range encompasses dimensions from 0.125″ to 2″, with the additional option of a non-linear pitch configuration.
Orthocyclic Winding
In-house CNC winding machines tailored to specific applications and production volumes.
Litz Wire Winding
Capable of utilizing up to 4,500 strands of 48 AWG wire, our offerings include options for served configurations and various insulation jackets to meet diverse requirements.
Custom Winding
Should you not find specific windings or have unique requirements, we welcome the opportunity to review and accommodate your custom design requests.
Automated Measurement System
Utilizing the Keyence IM8000 series Automated Measurement System which measures over 100 part features in seconds with ±2μm tolerance. It generates comprehensive reports, including statistical values such as OKs, NGs, maximum, minimum, average, standard deviation, Cp, Cpk, and more, showcasing advanced measurement capabilities.
Parts Labelling / Cell Packaging
Elevate your products with our advanced parts labelling solutions. From laser etching to barcoding, our capabilities ensure accurate, attractive, and efficient labelling for all your needs. Part Serialization is also available for batch and lifecycle tracking. Cell product packaging is optimized to reduce waste and all relevant packaging standards are followed.
Ultrasonic Cleaning / Sand Blasting
Our ultrasonic cleaning and sandblasting capabilities redefine cleanliness and surface preparation. Ultrasonic cleaning uses high-frequency sound waves to achieve unmatched precision cleaning. Sand blasting can also be used as per customer’s requirements if needed. Trust us for thorough, reliable and efficient cleaning and surface preparation solutions.
Vacuum / Pressure Epoxy Encapsulation Process
Elevate your components protection with our vacuum and pressure epoxy encapsulation. Our cutting-edge capabilities ensure complete and reliable sealing against environmental factors. Trust us to safeguard your critical electronics with precision and expertise in encapsulation, ensuring longevity and performance in challenging conditions.
Protective Coatings and Impregnation
Providing moisture and environmental protection over selected temperature ranges using
Varnishes
Epoxies
Silicones
widely used in high temperature environments
Rapid Prototyping, Manufacturing and Fabrication
3D Printing
Unleash boundless creativity with our cutting-edge 3D printing capabilities. From prototypes to custom tooling and jigs, we offer precision, speed, and versatility to bring your designs to life. Explore endless possibilities today.
Automated Spring Winding
Our automated spring winding capability handles wire gauges from 28 to 14 AWG, offering diverse styles and configurations. We efficiently wind diameters starting from 1/16″ and above, ensuring precision and quality in every product.
Machine Shop
Capabilities Summary
Design
Linear Power Transformers 50/60, 400Hz to 100KVA
Switching Mode Power Supplies Transformers including Flyback, Buck/Boost and Forward Converters
RF Transformers and Inductors, Designs up to 8MHz
Isolation and Auto Transformers up to 10KVA
Inductors including Resonant Inductors, Input and Output Filter Chokes and Common Mode Chokes.
Telecommunications Transformers including Audio Line Distribution
High Voltage Transformers
Wireless Signal and Power Transfer Magnetics
Instrumentation Transformers, including Current, Potential and Current Sense Transformers
Electromagnets and Solenoids
UL/CSA/VDE/TUV/MIL-STD, IEC 60601 compliance available.
Engineering
2D modelling – AutoCAD
3D modelling – SolidWorks
Custom magnetics simulation software
DFMEA and PFMEA’s
Manufacturing
Wire gauges from 0 AWG to 50 AWG including Magnet, Litz, Bond Coated, Copper Foil etc.
Automated and Manual Bobbin and Coil Winding
Automated and Manual Toroidal Winding
Automated Air Core Inductor Winding
Automated Measurement System
Automated Spring winding
Mechanical and Electrical Assemblies
Wet Winding
3D Printing
Laser Engraving
Coating and Baking
Tuned RF inductors to tolerance +/- 0.5%
Potting/ Impregnation with or without Vacuum Pressure
In-process sampling and controlled release of processes
Soldering and Termination (IPC-A-620 Certified Staff)
Shore D Hardness testing for material verification and quality assurance
Test Capabilities
Automated Transformer Testing including Voltech AT5600:
- Comprehensive Low-Voltage Test Capabilities
27+ parameters
Accuracy up to 0.05%
Frequency Range from 20 Hz to 3 MHz
Inductance/Impedance test with DC bias from 0 to 25Amps
Ultra-low DCR from 1µΩ to 20kΩ with 0.1% accuracy
Inductance, Capacitance, Q, Impedance, Phase Angle from 4Hz to 8MHz
Turns Ratio from 20Hz to 3MHz
Frequency response/Insertion Loss from -100dB to 100dB up to 3MHz
- High Voltage Test
10 parameters
Insulation Resistance up to 7KV
Hi-pot AC/DC up to 20KVAC/25KVDC
Surge Testing up to 5KVAC
Polarization Index from 10kΩ to 5TΩ up to 10 min
Dielectric Absorption Ratio 10kΩ to 5TΩ up to 60 sec
Dielectric Discharge Test from 10kΩ to 5TΩ up to 100 min
Step Voltage Test from 100V to 5000V
- Other Test
Partial Discharge testing available as required
Have questions?